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Cut and Strip

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Crimp to Crimp

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Wire Stripping - Semi Automatic

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Bench presses

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Applicators

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Crimp Analysis

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Harness Manufacturing

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Fully automatic block loading and wire harness manufacturing to ensure maximum quality and efficiency.

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Insulated Ferrule Processing

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Blades & Consumables

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Complete range of blades for all Komax equipment.

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Insulated Ferrules

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Z+F wire ferrules are manufactured in various types, colours and varying cross section sizes from 0.14 mm² to 150 mm² with varying connection lengths. The twin ferrule was first created by Z+F in 1991 and has since been an overwhelming success. Z+F is proud to hold the only patent for this innovation in the world. Due to varying requirements from customers, Z+F has developed different delivery solutions. Wire ferrules are now available in single bags, multiple bags, on reel, as belt-strips, uninsulated or in assortment boxes.

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Wire Handling

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Komax bt 722 – BenchTop crimper

This BenchTop crimper is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad crimp cutter, ensure top quality finished conductors regardless of the machine operator.

Function

Quality monitored crimping of single and multi-core cables is no problem with the semi-automatic bt 722 crimper, not even when ultra-short stripping lengths are involved. Standard commercial crimp tools (side and back feed) can be used for processing.

Optimum controls

The controls are on a colour touch screen and available in several different languages. System operation is fast, logical and symbol-based with the TopTouch user interface.

Quality

The programmable crimp height, integrated CFA / CFA+ crimp force analysis and bad crimp cutter ensure a final product of top quality. Quality measurements are mandatorily required during production setup. Once the measured values are entered, any deviations are automatically corrected; production is released when the measured values match the specified ones. This approach eliminates errors that can arise, for example, when the operator manually sets the crimp height.

Only one crimp is needed for referencing the integrated crimp force analysis.

This feature reduces the material used and minimizes the setup time.

Accessories/options

  • Programmable stripper
  • Bad crimp cutter
  • Terminal strip chopper
  • Active paper winder
  • Air feed set
  • Short shield length
  • Crimper table
  • Sequence processing
  • Pressure regulator set
  • Crimp module analyzer

Optional stripper

With the programmable stripper unit, the device can be set up without mechanical adjustment. All required processing parameters can be set and saved in the TopTouch user software. The zero-cut and wayback for pull-off functions combine with a programmable cutting depth function to assure perfect stripping.

Optional bad crimp cutter

The bad crimp cutter cuts off any crimp detected as bad by the crimp force analyzer. You can program whether the cut is to go directly through the terminal or through the conductor. Cutting through the terminal involves less loss of cable length, allowing further use of the conductor.

Optional sequence processing

If you use sequence processing to process a multi-core cable that has, for example, different conductor cross sections but the same terminal, you only need to handle the cable once.

The conductors can be manufactured with different crimp heights and different types of crimp force analysis. The machine operator is visually guided through shielded cable production.

Crimp force

20kN (4500lbf)

Conductor cross section

0.05*–6mm² (AWG30–AWG10)

Programmable crimp height

+0.2/-0.8mm

Electrical connection

1×115V / 50/60Hz – 1×230V / 50/60Hz

Dimension (W x H x D)

700×750×500mm

Weight

approx. 110kg

Wire Crimper - Semi-automatic machines
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