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Cut and Strip

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Crimp to Crimp

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Wire Stripping - Semi Automatic

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Bench presses

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Applicators

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Crimp Analysis

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Harness Manufacturing

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Fully automatic block loading and wire harness manufacturing to ensure maximum quality and efficiency.

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Insulated Ferrule Processing

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Blades & Consumables

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Complete range of blades for all Komax equipment.

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Insulated Ferrules

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Z+F wire ferrules are manufactured in various types, colours and varying cross section sizes from 0.14 mm² to 150 mm² with varying connection lengths. The twin ferrule was first created by Z+F in 1991 and has since been an overwhelming success. Z+F is proud to hold the only patent for this innovation in the world. Due to varying requirements from customers, Z+F has developed different delivery solutions. Wire ferrules are now available in single bags, multiple bags, on reel, as belt-strips, uninsulated or in assortment boxes.

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Wire Handling

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Taping

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Taping machines from the KABATEC company are known for their high efficiency and economical taping of different types of cabling and wiring. Kabatec design and manufacture their products in accordance with individual customer requirements.

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Twister

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Crimp Pull Testing

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Komax Alpha 565

Customer-specific and individual

Thanks to the different process modules, complex and individual configurations of up to seven stations are possible. Programming of customer-specific processes is available on request.

C1370 / C1360 / C1340 crimp module for maximum productivity
The efficient user guidance and wire positioning directly on the module allows the shortest setup and changeover times. CFA+ guarantees the highest quality with minimal rejects. The robust crimp module design delivers extraordinary repeat accuracy. Features like the stroke and split cycle can be programmed easily. The C1370/C1360 adjusts the crimp height automatically during programming.

Seal module S1441 for maximum flexibility

The module automatically fits wires with conventional seals and mini seals. The combination of precision mechanics and seal position monitoring functionality on the Q1240 quality module guarantees a high degree of process reliability and maximum productivity. The module can be simply and quickly switched from one seal variety to another.

Q1240 optical quality monitoring

The Q1240 quality assurance module runs an optical check on the strip quality and automatically rejects defective products. Seal monitoring is also available (connectible under license) for checking the seal position and orientation. Product quality can be traced end to end via statistics, image capture and network feedback.

X1582 twisting module

Twisted strand ends are the ideal basis for carrying out tinning rapidly and with pinpoint accuracy. The X1582 twisting module twists stripped wire ends in a wide range of dimensions. The twisting process is very precise, ensuring that no strands are damaged – even for extremely thin wires.

X1585 fluxing/tinning module

The X1585 fluxing/tinning module for Komax fully automated machines enables versatile lead-free tinning of strand ends. Constant tin flow ensures consistent quality. The precisely adjustable speed and temperature guarantee a high level of process reliability.

DC double gripper module

Using a sophisticated rotary gripper, two wires are brought together and stored temporarily on the fully automatic wire processing machine. The wire gripper then takes both wires (either horizontally or vertically, depending on the setting) and swivels them over to the crimp module.

AEH-G / AEH-LS ferrule modules

Automatic insertion of taped ferrules and single ferrules on stripped wires.

mci 792 sleeve module

The mci 792 sleeve module inserts different types of sleeves reliably and efficiently on one device. An application set allows the module to be changed over quickly to other sleeve types.

 

Conductor cross section

0.13–6 mm² (AWG 26–10) up to 10 mm² (AWG 8) as an application, on request

Wire reaction speed

max. 12 m/s

Wire outer diameter

max. 5.1 mm

Length range

60 – 65 000 mm (2.35 in – 213 ft)

Full stripping

0.1 – 29.5 mm

Partial stripping

max. 35.5 mm

Crimp force

1 – 22 kN

Process module side 1/2

4 / 3

Noise level

< 80 dB (without crimp tool)

Electrical connection

3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA

Compressed air connection

5 – 8 bar (73 – 116 psi)

Air consumption

crimp / crimp < 7 m³/h (247 ft.³/h), crimp seal / crimp seal < 11 m³/h (388.5 ft.³/h)

Weight (incl. 2 crimp modules)

1.40 t (3, 087 lbs.)

Coaxial and triaxial cable processing (2)
Core processing
Crimping
Cutting
Cutting pulled strands
Double crimping
Double sheath cable processing
Ferrule crimping
Full stripping
Half stripping
Hot stamp marking
Inkjet marking
Intermediate strip
MIL crimping
Seal insertion
Split cycle for closed barrels
wire end solidifying, splicing, welding
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