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Komax Alpha 355S Crimp to Crimp Machine
 
 
  • Highly flexible with up to five or seven processing stations
  • Integration of standard and customer-specific processes possible
  • Many processing configurations to choose from
  • Integrated quality measurements
  • Create the next job while the machine is running
  • Can be integrated in a network with WPCS interface

 

You can mount up to five processing modules on the Alpha 355 S. In spite of its compactness, it offers excellent accessibility.
 

Function

Along with the most frequent standard processes of crimping and seal loading, you can obtain a large variety of processing modules such as: fitting with insulating sleeves, ferrules and ultrasonic or resistance welding modules. You can integrate customer-specific processing stations easily with the ultra-flexible TopWin software.

High productivity

With the reliable TopWin software you can record and edit jobs while the machine is running. The quick wire selector, quick tool-change system and other options ensure excellent productivity especially if there are frequent changeovers.

Maximum quality control

Crimp-height measurement and fully automatic pull-out force measurement are integrated in the process sequence. Optional material-change detection and the optional barcode scanner help to prevent materials from getting mixed up.
The processes are constantly checked against the specified values during production with functions that monitor crimp force, seals, splices, end of wire supply, and length. Any cables with processing defects are removed and an appropriate number of cables are post-processed automatically to replace them.

User friendly

The drive unit for the blade head is placed underneath, giving the machine a neat and ergonomic layout. All processing stations have safety covers that open vertically for optimum access, and application-specific parts like applicators and contact rolls can be changed without tools. Controls are placed at decentralized positions, allowing the necessary machine functions to be triggered during setup. All setting and adjustment procedures can be controlled from the TopWin graphical user interface in the operatorís choice of over 20 different languages.
 

 

Software

The optional interface WPCS (Wire Processing Communication Stand-ard) allows Komax machines to be networked under TopWin. With this open interface, the machine is easy to integrate into existing production sequences.
TopNet is a clearly arranged mana-gement software with functions for the centralized creation and management of parts, articles and jobs that help you to optimize your production operations.
TopConvert can be used to convert already existing job and article lists to WPCS format. This data can then be directly processed by fully automatic crimping machines.

Processing modules

The Alpha 355 S can be customized with various accessories to meet specific customer needs.

  • mci 712/722 crimping module
  • mci 765 C seal module

Accessories/options

The Alpha 355 S can be customized with various accessories to meet specific customer needs.

Preliminary wire processing 

  • A variety of wire feeding systems
  • Marking systems
  • Straightening unit standard/manual wire selector

Measuring instruments

  • Integrated crimp height measurement
  • Integrated pull-out force measurement
  • Fully automatic pull-out force measurement

Wire deposition

  • Basic module 2m (78.7in) or 4m (157.5in)
  • Extension module 2m (78.7in) or 4m (157.5in)

Crimp module accessories

  • Tool change system
  • Contact feed with paper strip take-up device
  • Contact strip chopper

Process monitoring

  • Strip quality check (SQC)
  • Automatic conductor detector (ACD)
  • Crimp force monitoring (CFA/CFA+)
  • Seal monitoring (SPM/SPA)
  • Spark tester 
  • Splice detection 
  • Wire-end detection

Further accessories

  • Automatic guide tube changer
  • Double gripper module
  • Material change detection
  • Barcode reader
  • Set for small-sized wires
  • Set for halogen-free conductors
  • WPCS, TopConvert, TopNet
  • Touch screen control

Services

Komax offer to you an optimal support by individual Service offers.

  • After-Sales Service
  • Production Assistance
  • Certified Training Courses
  • Feasibility Test

 

 

Technical Details

pdf brochure